Car has been down for almost 3 months

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jsayre914
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Car has been down for almost 3 months

Post by jsayre914 »

I have not listend to my system in 3 months :(

The 1.8 motor that I put in temporarily dropped a valve seat about 3 months ago. I had the option of dumping money into a motor that I purchased for less than 400 bucks. Or, finishing my original 2.0 motor. It was a no brainer.

I have been collecting parts for this motor for almost 2 years :shock: This is a 2liter VW type 4 engine running D-jetronic Fuel injection. I am in the process of putting it back togeather now. I have purchased a slightly more aggressive cam, and bored the cylinders out to gain a few more hp. The heads were rebuilt and came out fantastic. The rocker arms were upgraded to the porsche 911 style swivel feet. I purchased Keith Black pistons, chromoly pushrods etc. This engine is gonna be bad ass

I had all the d-jet wiring rebuilt and powder coated all the tins. I have also purchased a few more guages for the cockpit and traded the stock heat exchangers for a custom header setup.

All good things come to those who wait :lol:
I do miss listening to my system though :(

Anyways,

It has been a long while since I visited, and I thought I would drop in and post some pics of where Im at. I hope to be back on the road within the month.
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mess on floor.jpg
mess on floor.jpg (114.21 KiB) Viewed 8919 times
old crank.jpg
old crank.jpg (116.22 KiB) Viewed 8919 times
split case.jpg
split case.jpg (122.33 KiB) Viewed 8919 times
1973 Porsche 914 2.0
Joseph Sayre
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jsayre914
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Re: Car has been down for almost 3 months

Post by jsayre914 »

Pics of the case after a bath and a quick primer 8)
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clean case 2.jpg
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clean case 1.jpg
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1973 Porsche 914 2.0
Joseph Sayre
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jsayre914
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Re: Car has been down for almost 3 months

Post by jsayre914 »

Rebuilt crank, with new berrings, bushings, Polished, lubed and ready to go. Resurfaced flywheel and Pics of the Head :clap:
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heads and cam 1.jpg
heads and cam 1.jpg (114.15 KiB) Viewed 8918 times
head closeup.jpg
head closeup.jpg (97.99 KiB) Viewed 8918 times
flywheel.jpg
flywheel.jpg (156 KiB) Viewed 8918 times
clean crank 2.jpg
clean crank 2.jpg (147.63 KiB) Viewed 8918 times
clean crank.jpg
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1973 Porsche 914 2.0
Joseph Sayre
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jsayre914
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Re: Car has been down for almost 3 months

Post by jsayre914 »

Engine tin powdercoated gloss black 8)
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new tin 2.jpg
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1973 Porsche 914 2.0
Joseph Sayre
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stipud
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Re: Car has been down for almost 3 months

Post by stipud »

NICE!!! :drool:

Those heads look friggin new!
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jsayre914
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Re: Car has been down for almost 3 months

Post by jsayre914 »

And check out this Header system fabricated by Chris Foley
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header 2.jpg
header 1.jpg
1973 Porsche 914 2.0
Joseph Sayre
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jsayre914
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Re: Car has been down for almost 3 months

Post by jsayre914 »

stipud wrote:NICE!!! :drool:

Those heads look friggin new!
They were new....

In 1973
:D
1973 Porsche 914 2.0
Joseph Sayre
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jsayre914
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Re: Car has been down for almost 3 months

Post by jsayre914 »

I forgot to update this thread, I am now driving !!!!
Here is my Brand New 2056 Engine.
Somabitch is Fast :P
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1973 Porsche 914 2.0
Joseph Sayre
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Re: Car has been down for almost 3 months

Post by ROBSCUSTOMSAPK »

Looks like you took your time and did everything right. Good job. I like it.
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ttocs
the Floor Sweeping Hack with Golden Ears
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Re: Car has been down for almost 3 months

Post by ttocs »

looks really good just too bad you could not get a HO alt on there.
what else can I say I am a grumpy asshole most of the time.
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jsayre914
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Re: Car has been down for almost 3 months

Post by jsayre914 »

I am still fine tuning the engine, and have not even turned the stero on yet, I am way too scared I am gonna blow this engine. I need to get the bugs worked out. Little bit of hesitation, a lot of jerky action, and a lot of money invested.


I am pretty sure its down to the idle adjustment (i need to hook up my air/fuel gauge) then i just replaced my throttle position switch today on my lunch, I am pretty sure this has been causing the jerkey action. Next I will drive the hell out of it for a couple of days and just listen to the sound of the engine (make sure everything is O.K.)
and then Finally....

I will start from the begining and tune my system with your guys help of course

:clap:
1973 Porsche 914 2.0
Joseph Sayre
ttocs
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Re: Car has been down for almost 3 months

Post by ttocs »

man I know that feeling. Driving and watching your gauges more closely then a 16 yr old does his phone.... Listening to every noise, every hesitation/jerk and wonding what it is.... I went through all of it when I had to replace my motor and then after that when I did my head/cam/intake swap. The bad part about the swap was that the cam gave it such a lope that it changed it from a smooth sounding 302 to a car as one person next to me at the light said "Man that thing sounds like its ready to get rowdy...". Don't get me wrong I am not complaining that much but it was like learning the car all over again. Prior to that I could have walked past 100 cars running while I was blindfolded and still told you which car was mine but after I had no clue. I could not help but enjoy the sound but at the same time it was a little scary as well.

I too had to replace my throttle position sensor and it fixed my jerking/hesitation last year, hope it all works out for you. Now you just have a whole lot more crap on yer car to keep clean!
what else can I say I am a grumpy asshole most of the time.
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jsayre914
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Re: Car has been down for almost 3 months

Post by jsayre914 »

ttocs wrote: Now you just have a whole lot more crap on yer car to keep clean!
lol your not kidding, I found myself wiping up a drip of oil from one of the fuel injection hoses yesterday, i must have spilled a drop.

we will see how long it stays pretty.
:roll:
1973 Porsche 914 2.0
Joseph Sayre
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jsayre914
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Re: Car has been down for almost 3 months

Post by jsayre914 »

It was the TPS, swapped it out with a known good one and....


It runs like a champ. Pulls strong and no more Bucking. I am very happy



Here is the link to my build thread on 914world

http://www.914world.com/bbs2/index.php? ... 44124&st=0
1973 Porsche 914 2.0
Joseph Sayre
ttocs
the Floor Sweeping Hack with Golden Ears
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Re: Car has been down for almost 3 months

Post by ttocs »

yup made a huge difference in mine as well. Not sure why it didn't matter before the head/cam/intake swap but as soon as that was on there suddenly replacing the tps made it purrr....
what else can I say I am a grumpy asshole most of the time.
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