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Car has been down for almost 3 months
Posted: Wed Feb 08, 2012 2:57 pm
by jsayre914
I have not listend to my system in 3 months
The 1.8 motor that I put in temporarily dropped a valve seat about 3 months ago. I had the option of dumping money into a motor that I purchased for less than 400 bucks. Or, finishing my original 2.0 motor. It was a no brainer.
I have been collecting parts for this motor for almost 2 years

This is a 2liter VW type 4 engine running D-jetronic Fuel injection. I am in the process of putting it back togeather now. I have purchased a slightly more aggressive cam, and bored the cylinders out to gain a few more hp. The heads were rebuilt and came out fantastic. The rocker arms were upgraded to the porsche 911 style swivel feet. I purchased Keith Black pistons, chromoly pushrods etc. This engine is gonna be bad ass
I had all the d-jet wiring rebuilt and powder coated all the tins. I have also purchased a few more guages for the cockpit and traded the stock heat exchangers for a custom header setup.
All good things come to those who wait
I do miss listening to my system though
Anyways,
It has been a long while since I visited, and I thought I would drop in and post some pics of where Im at. I hope to be back on the road within the month.
Re: Car has been down for almost 3 months
Posted: Wed Feb 08, 2012 3:00 pm
by jsayre914
Pics of the case after a bath and a quick primer

Re: Car has been down for almost 3 months
Posted: Wed Feb 08, 2012 3:11 pm
by jsayre914
Rebuilt crank, with new berrings, bushings, Polished, lubed and ready to go. Resurfaced flywheel and Pics of the Head

Re: Car has been down for almost 3 months
Posted: Wed Feb 08, 2012 3:14 pm
by jsayre914
Engine tin powdercoated gloss black

Re: Car has been down for almost 3 months
Posted: Wed Feb 08, 2012 3:17 pm
by stipud
NICE!!!
Those heads look friggin new!
Re: Car has been down for almost 3 months
Posted: Wed Feb 08, 2012 3:19 pm
by jsayre914
And check out this Header system fabricated by Chris Foley
Re: Car has been down for almost 3 months
Posted: Wed Feb 08, 2012 3:40 pm
by jsayre914
stipud wrote:NICE!!!
Those heads look friggin new!
They were new....
In 1973

Re: Car has been down for almost 3 months
Posted: Fri Jul 27, 2012 1:49 pm
by jsayre914
I forgot to update this thread, I am now driving !!!!
Here is my Brand New 2056 Engine.
Somabitch is Fast

Re: Car has been down for almost 3 months
Posted: Sat Jul 28, 2012 9:55 pm
by ROBSCUSTOMSAPK
Looks like you took your time and did everything right. Good job. I like it.
Re: Car has been down for almost 3 months
Posted: Sun Jul 29, 2012 1:18 am
by ttocs
looks really good just too bad you could not get a HO alt on there.
Re: Car has been down for almost 3 months
Posted: Wed Aug 01, 2012 1:55 pm
by jsayre914
I am still fine tuning the engine, and have not even turned the stero on yet, I am way too scared I am gonna blow this engine. I need to get the bugs worked out. Little bit of hesitation, a lot of jerky action, and a lot of money invested.
I am pretty sure its down to the idle adjustment (i need to hook up my air/fuel gauge) then i just replaced my throttle position switch today on my lunch, I am pretty sure this has been causing the jerkey action. Next I will drive the hell out of it for a couple of days and just listen to the sound of the engine (make sure everything is O.K.)
and then Finally....
I will start from the begining and tune my system with your guys help of course

Re: Car has been down for almost 3 months
Posted: Wed Aug 01, 2012 2:01 pm
by ttocs
man I know that feeling. Driving and watching your gauges more closely then a 16 yr old does his phone.... Listening to every noise, every hesitation/jerk and wonding what it is.... I went through all of it when I had to replace my motor and then after that when I did my head/cam/intake swap. The bad part about the swap was that the cam gave it such a lope that it changed it from a smooth sounding 302 to a car as one person next to me at the light said "Man that thing sounds like its ready to get rowdy...". Don't get me wrong I am not complaining that much but it was like learning the car all over again. Prior to that I could have walked past 100 cars running while I was blindfolded and still told you which car was mine but after I had no clue. I could not help but enjoy the sound but at the same time it was a little scary as well.
I too had to replace my throttle position sensor and it fixed my jerking/hesitation last year, hope it all works out for you. Now you just have a whole lot more crap on yer car to keep clean!
Re: Car has been down for almost 3 months
Posted: Wed Aug 01, 2012 2:22 pm
by jsayre914
ttocs wrote: Now you just have a whole lot more crap on yer car to keep clean!
lol your not kidding, I found myself wiping up a drip of oil from one of the fuel injection hoses yesterday, i must have spilled a drop.
we will see how long it stays pretty.

Re: Car has been down for almost 3 months
Posted: Thu Aug 02, 2012 2:15 pm
by jsayre914
It was the TPS, swapped it out with a known good one and....
It runs like a champ. Pulls strong and no more Bucking. I am very happy
Here is the link to my build thread on 914world
http://www.914world.com/bbs2/index.php? ... 44124&st=0
Re: Car has been down for almost 3 months
Posted: Thu Aug 02, 2012 2:45 pm
by ttocs
yup made a huge difference in mine as well. Not sure why it didn't matter before the head/cam/intake swap but as soon as that was on there suddenly replacing the tps made it purrr....