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MS2250 Repair (Burned Board)

Posted: Mon Mar 19, 2007 12:25 pm
by Eric D
Follow Dr. Fosgate on yet another adventure as he attempts to repair the impossible, and extremely unprofitable…

http://www.soundbuggy.com/forum/viewtop ... 0984#50984

Posted: Wed Mar 21, 2007 11:22 am
by Eric D
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Posted: Wed Mar 21, 2007 11:24 am
by Capital_M
thats fuckin cool

Posted: Wed Mar 21, 2007 11:58 am
by twisted
Capital_M wrote:thats fuckin cool
no shit thats cool. i wish i had the aptitude to repair these things!!!!!!

Posted: Wed Mar 21, 2007 12:50 pm
by 1moreamp
DAMN thats alot of work to do that. thats truly a labor of love! :D

Posted: Wed Mar 21, 2007 1:20 pm
by dgoodhue
Is that FR3 or FR4 2 sided copper?

Posted: Wed Mar 21, 2007 1:57 pm
by Eric D
It is RadioShack copper...

Posted: Wed Mar 21, 2007 2:46 pm
by HoseHead
That's talent and passion. An elite craftsman without doubt. Very nice.

Now, what caused that failure?
Was there a tin foil fuse in there or what?
It pulled some amount of current to punch a hole through the board.

HH

Posted: Wed Mar 21, 2007 3:04 pm
by Eric D
The fluid leaked out of the capacitor and caused an internal short. I highly doubt this was a case of abuse at all. All of these old M and MS, plus some ZX amps seem to die this way in time.

Posted: Wed Mar 21, 2007 3:05 pm
by Eric D
I used my scanner, and the board from my MPS2500 to figure out where everything should go. I created a black image of the areas where traces should remain. Then using the laserprinter, iron, water, PCB prototyping method I generated the graphics on the PCB, and ground away the extra by hand. I probably could have taken my time and then chemically etched the board, but no matter what I do, this will not look all that pretty, so I did not think I should waste the effort.

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Posted: Wed Mar 21, 2007 3:51 pm
by bdubs767
wow that is simple impressive DOC

Posted: Wed Mar 21, 2007 3:59 pm
by Eric D
I think this new method will be a lot stronger and more effective than my previous methods.

Posted: Thu Mar 22, 2007 9:47 am
by marko
makes me want to have a go at fixing THAT m50 board!! i need an m50 transformer though :lol:

Posted: Thu Mar 22, 2007 12:04 pm
by Francious70
Wow, that's amazing.

BTW, what is the red string hanging off the board in that first pic??

Posted: Thu Mar 22, 2007 12:15 pm
by marko
Francious70 wrote:Wow, that's amazing.

BTW, what is the red string hanging off the board in that first pic??
think that's the wire that runs to the fan temperature sensing circuit....

Posted: Fri Mar 23, 2007 3:29 am
by Eric D
I have no clue what the red wires are. They were on my MPS2500 also, yet closer to the endplate the amp has thermal sensors. Maybe these amps had dual sensors, but I doubt it.

Posted: Fri Mar 23, 2007 7:52 am
by rolandk
Nice job Eric! The red wires (and there shoud be a black wire w/ each red) go to the fan speed control PCB that mounts on that plexi block between the fuses.

Posted: Fri Mar 23, 2007 9:11 am
by vin78
Wow, this is amazing work!

Posted: Fri Mar 23, 2007 9:26 am
by VW337
You are a magician...............

The work you perform is just dumbfounding. :shock: :D

Posted: Fri Mar 23, 2007 10:33 am
by dragonplayboy
That would be funny if you hooked it up and it blew all to hell again, like immediately.

Posted: Fri Mar 23, 2007 10:37 am
by VW337
dragonplayboy wrote:That would be funny if you hooked it up and it blew all to hell again, like immediately.

Posted: Fri Mar 23, 2007 11:17 am
by Eric D
The only time these amps burn up like this is when their capacitors leak, or if from serious abuse a transistor catches fire, which is highly unlikely.

I don’t foresee this amp failing in this way again for a very long time (until the new caps fail, which should be far longer than the originals).

Thanks for all the comments. Does anyone by any chance know where I can get blank PCB which is gold plated copper? If I had that, and did some sort of etching process, I could make near perfect patches for my amp repairs.

Also, Roland, do you guys by any chance have blank PCBs which I could get scanned or, buy?

Posted: Mon Mar 26, 2007 7:54 am
by rolandk
Eric D wrote: Also, Roland, do you guys by any chance have blank PCBs which I could get scanned or, buy?
Do you mean an MS2250 PCB with all the traces that hasn't been stuffed with components, or just a PCB will no traces at all?

Posted: Mon Apr 23, 2007 4:36 pm
by Eric D
Update: The amp works!

I still need to clean the board and tidy up some things with it, but I hooked it up and played some music for a bit.

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Posted: Mon Apr 23, 2007 5:43 pm
by stipud
That repair is so awesome I would display it under plexiglass.

Well done.